
MAINTENANCE
SCHEDULE
NOTE:
Use
the
engine hourmeter
gauge
to
log
your engine hours or
record
your
engine
hours
by
running
time.
SCHEDULED
CHECK
HOURS
OF
OPERATION
MAINTENANCE
EACH
MAINTENANCE
DESCRIPTION
DAY
50
100
250
500
750
1000
1250
Raw
Water
Pump
D
Remove
the
pump
from
the
engine.
Disassemble
At
750
operating
hours,
and
inspect
all
components,
replacing
all
worn
disassemble
and
inspect
for
components
as
needed.
Inspect
the
drive
gear
slot
overhaul.
for
wear.
Replace
drive
gear
as
needed.
Coolant
System
D D
Drain,
flush,
and
refill
cooling
system
with
the
appropriate
antifreeze
mix.
Electric
Fuel
lift
Pump
D D
D D D D
Periodically
check
the
wiring
connections
and
inspect
the
fuel
line
connections.
*Fuel
Injectors
D
Check
and
adjust
injection
opening
pressure
and
spray
condition.
(see
ENGINE
ADJUSTMENTS).
*Starter
Motor
D D
Check
solenoid
and
motor
for
corrosion.
Remove
and
lubricate.
Clean
and
lubricate
the
starter
motor
pinion
drive.
*Preheat
Circuit
D
D
Check
operation
of
preheat
solenoid.
Remove
and
clean
glow
plugs,
check
resistance
(4-6
ohms).
Reinstall
with
anti-seize
compound
on
threads.
*Engine
Cylinder
D D
Check
compression
pressure
and
timing
Compression
(see
ENGINE
ADJUSTMENTS).
*Adjust
the
Valve
Clearances
D D
D
Adjust
Valve
Clearances,
re-torque
cylinder
head
Re-torque
Cylinder
Head
Bolts
bolts.(
see
ENGINE
ADJUSTMENTS).
*Heat
Exchanger
D
Remove,
have
professionally
cleaned
and
pressure
tested.
*Water
Injected
Exhaust
D D
Check
casting
integrity
every
500
hours
of
Elbow
operation.
Clean
internal
passage.
Replace
as
needed.
Engine
Damper
Plate
D
Chattering
at
idle/low
rprn
is
an
indication
of
damper
plate
spring
wear.
Inspect
and
replace
as
needed.
lubricate
Panel
Key
Switch
D
Lubricate
at
50
hours,
then
at
least
once
a
season.
with
"lockeze"
Transmission
Fluid
D
Initial
change
at
25
hours,
then
at
least
once
a
season.
*WESTERBEKE
recommends
this
service
be
performed
by
an
authorized
mechanic.
13
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