
TABLE
OF
CONTENTS
Parts
Identification
.............................................
2
Engine
Adjustments
....
.......................................
29
Introduction
.........................................................
3
Spark Plugs ..................................................... 29
Fuel,
Engine
Oil,
and
Engine
Coolant...~
.............
5
Instrument
Panel
.................................................
6
Drive Belt Adjustment. ................................... 29
Electric Choke ................................................
30
I
..
T .
gnltIon Imlng ............................................... 30
Preparations
for
Initial
Start-Up
.........................
7
Valve Clearance Adjustment ..........................
30
Starting/Stopping
Procedure
...............................
8
Ignition Wires .................................................
31
Engine
Break-in
Procedure
.................................
9
The
Daily
Operation
.........................................
..
10
Alarms
and
Circuit
Breaker
...............................
10
Engine Compression Test ..............................
.31
Torquing the Cylinder Head Bolts .................
31
Engine
Troubleshooting
....................................
32
Troubleshooting Gauges .................................
35
Maintenance
Schedule
......................................
ll
Transmission
(ZF)
.............................................
36
Cooling
System
.............
.....................................
13
Initial Operation .............................................. 36
Raw Water Intake Strainer.. ............................ 14
.
Oil
Cooler ....................................................... 36
Raw Water
Pump ............................................ 14
Control Cables ................................................ 37
Heat Exchanger ..............................................
15
Shaft Couplings .............................................. 38
Thermostat ......................................................
15
Specifications .................................................. 39
Fuel
System
.......................................................
16
Fuel Lift
Pump ................................................ 16
Gasdenser ........................................................
16
Changing Fluid ............................................. ..40
Maintenance ....................................................
40
Troubleshooting .............................................
.41
Fuel Filter .......................................................
16
Transmission
(Borg
Warner)
............................
.43
Engine
Lubricating
Oil
......................................
.
17
Changing the Engine Oil ................................
17
Oil Pressure ....................................................
18
Remote
Oil
Filter
.........................
......................
19
Carburetor
Adjustments
......
.............................
.20
Water
Heater
.....................................................
21
DC
Electrical
System
........................
.................
22
Alternator Troubleshooting ............................ 22
Dual
Output
Alternators
...................................
. 24
Troubleshooting .............................................. 25
Transmission Fluid ........................................ .43
Changing Fluid .............................................. .44
Maintenance .................................................... 45
Troubleshooting ............................................. .46
La
d R
"""
y-up
an
ecommlsslonmg
..........................
.48
E " S
"f
t"
ngme
peci
Ica
Ions
...........................
............
50
Tor
S
"f
r
que
peci
Ica
Ions
.......................................
51
Standard
Hardware
............................................
52
Sealants and Lubricants .................................. 52
Standard
and
Metric
Conversion
Data
.............
53
W""
S h
t"
iring
c
ema
IC
..............................................
26
Suggested
Spare
Parts
......................................
55
W""
D"
Iring
lag
ram
..................................................
27
Tachometers
.
.....................................................
28
Idle Speed Adjustment.. .................................. 28
Engines & Generators
1
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