Westerbeke W-70GA Manual de instalación Pagina 19

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COOLING
SYSTEM
DESCRIPTION
Westerbeke
marine engines are designed
and
equipped
for
fresh water
cooling.
Heat produced
in
the
engine
by
combus-
tion
and
friction
is
transferred
to
fresh
water coolant
which
circulates throughout the engine.
TIris
circulating
fresh
water
coolant cools
the
engine
block,
its
internal moving parts,
and
the engine
oil.
The heat
is
transferred externally
from
the
fresh
water
coolant
to
raw
water
by
means of a heat
exchanger,
similar
in
function
to
an
automotive radiator.
Raw
water
flows
through
the
tubes
of the heat exchanger
while
fresh water coolant
flows
around the
tubes;
engine heat
trans-
ferred
to
the
fresh
water coolant
is
conducted through the
tube
walls
to
the
raw
water which
is
then
pumped into
the
exhaust system
where
finally
it is discharged overboard.
In
other
words,
the
engine
is
cooled
by
fresh water coolant,
this
coolant
is
cooled
by
raw
water,
and
the
raw
water carries the
transferred heat overboard through
the
exhaust system. The .
fresh
water
coolant
and
raw
water circuits are independent of
each
other.
Using
only fresh water coolant within
the
engine
allows
the
cooling water passages
to
stay clean and
free
from
harmful
deposits.
FRESH
WATER
COOLING
CIRCUIT
NOTE:
Refer
to
the ENGINE COOlANT section for the
recommended antifreeze
and
water mixture
to
be used as the
fresh water
coolant.
Fresh water coolant
is
pumped through
the
engine
by
a circu-
lating
pump,
absorbing heat from
the
engine. The coolant
then
passes
through the thermostat into the manifold,
to
the
heat exchanger
where
it
is
cooled,
and
returned
to
the engine
block
via
the
suction side of the circulating
pump.
When
the
engine
is
started cold, external coolant
flow
is
prevented
by
the closed thermostat (although some coolant
flow
is
bypassed
around
the
thermostat
to
prevent the exhaust mani-
fold
from
overheating). As the engine
warms
up,
the thermo-
stat
gradually
opens, allowing full
flow
of the engine's
coolant
to
flow
unrestricted
to
the
external portion of
the
cooling
system.
~oolant
Recovery
Tank
A coolant
recovery
tank
allows
for engine coolant expansion
and
contraction during engine operation, without
any
signifi-
cant
loss
of coolant
and
without introducing air into the cool-
ing
system.
TIris
tank should be located at or above the
engine manifold
level
and
should be easily accessible.
NOTE:
Periodically check the condition
of
the manifold pres-
sure
cap.
Ensure
that the upper
and
lower rubber seals
are
in
good condition and check that
the
vacuum valve opens
and
closes
tightly.
Carry
a
spare
cap.
CHANGING
COOLANT
The
engine's coolant must
be
changed according
to
the
MAINTENANCE
SCHEDULE.
-If
the
coolant
is
allowed
to
become
contaminated, it
can
lead
to
overheating
problems.
A
CAUTION:
Proper
cooling
system
maintenance
is
critical;
a
substantial
number
of
engine
failures
can
be
traced
back
to
cooling
system
corrosion.
Drain
the
engine coolant
by
loosening
the
drain
plug
on
the
engine block
and
opening
the
manifold pressure
cap.
Flush
the
system
with
fresh
water,
then
start
the
refill
process.
NOTE:
The
drain
petcock
on
the heat exchanger should also
be
used
to
help drain engine
coolant.
A
WARNING:
Beware
of
the
hot
engine
coolant.
Wear
protective
gloves.
Refilling
the
Coolant
After replacing the engine block drain plug,
close
the
heat
exchanger's coolant
petcock.
Then
run
the
engine
at
idle
and
slowly
pour
clean,
premixed
coolant
into
the
manifold.
NOTE:
Open
the
air-bleed petcock on
the
heat
exchanger.
When
a steady flow
of
coolant appears at
the
petcock,
close
the
petcock and fill
the
system until the manifold
remains
full.
Monitor
the
coolant
in
the manifold
and add
as
needed.
Fill
the
manifold
to
the
filler
neck
and
install the
manifold
pres-
sure
cap.
Remove
the
cap
on
the
coolant recovery tank
and
fill
with
coolant
mix
to
halfWay
between
LOW
and
MAX
and
replace
the
cap.
Run
the
engine
and
observe
the
coolant
expansion
flow
into
the
recovery
tank.
After checking for
leaks,
stop
the engine
and
allow
it
to
cool.
Coolant should
draw
back into the cooling
system
as
the
engine
cools
down.
Add
coolant
to
the
recovery
tank
if
needed.
Clean
up
any
spilled coolant.
COOLANT
EXPANSION
COOLANT
RETRACTION
Engines & Generators
13
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