This marine Installation Manual covers all WESTERBEKE
Engine and Generator models, both diesel and gasoline. The
purpose of this manual is to provide boatyards and installers
who are already familiar with installation procedures, addi-
tional detailed installation instructions to ensure the safest
and most efficient operating conditions. These instructions
may vary due to the many WESTERBEKE Engines and
Generators available and the diversity of boat designs.
Proper location and installation of the engine or generator in
the vessel are of prime importance. Factors in the installation
that must be considered are:
1. Ventilation, to provide air for engine combustion and
to remove heat produced by the engine/generator while
operating.
2. Exhaust System, to properly discharge cooling water,
quiet the exhaust, and expel exhaust gas. Install a
siphon-break.
3. Cooling Water Supply, to cool the engine with a
continuous flow of filtered raw water.
4. Fuel System, to provide an unrestricted fuel supply and
properly filtered fuel to the fuel pump.
5. Electrical Connections, both AC and DC and proper
grounding.
6. Transmission Propeller Connections (Engines only)
Please read this manual carefully and observe the safety
precautions. Should your engine or generator require
servicing, contact your WESTERBEKE dealer. For Serial
Number location, Decal information or Parts Ordering
information, refer to your WESTERBEKE Operators
Manual.
INSTALLATION CODES AND SAFETY STANDARDS
Recommended publications concerning Safety Codes and
standards are listed in this safety section. Following is a
summary of what these standards include. Both the U.S.
Code (USC), which are the laws passed by Congress, and the
Code of Federal Regulations (CFR), which are agency
generated rules, contain pertinent information.
Title 46 Chapter 43 of the USC applies specifically to
recreational vessels. It gives the Secretary of Transportation
the authority to set the standards for boats that are
manufactured and operated in the United States. It also spells
out the penalties for violation of the standards.
According to Title 46 USC 4307, a person may not
manufacture, construct, assemble, offer for sale, introduce
into interstate commerce, or import into the United States
any recreational vessel that does not comply with the federal
regulations. Any associated equipment or component used on
one of these vessels must also be in compliance. Further, a
person is prohibited from operating any vessel that does not
comply with the regulations.
Within the CFRs are the detailed requirements applicable
to boats with gasoline engines. The majority of requirements
pertinent to recreational vessels are contained in 33 CFR
Part 183.
• Subpart I—Electrical Systems 183.401–183.460
• Subpart J—Fuel Systems 183.501–183.572
• Subpart K—Ventilation 183.601–183.630
Standards for marine carburetors and the requirements for the
backfire flame arrester are contained in 46 CFR Subparts
25.35 and 58.10. Also within Subpart 58.10 are the exhaust
manifold and exhaust system requirements for both gasoline
and diesel engine installations. Several publications that
address these federal mandates, making compliance easier,
include:
• The USCG Fuel System, Electrical System and
Ventilation Compliance Guidelines
• The USCG Safety Standards for Backyard Boat Builders
• The National Fire Prevention Association NFPA–302
Fire Protection Standard for Pleasure and Commercial
Motor Craft
• The ABYC Standards and Recommended Practices for
Small Craft
The ABYC Standards Manual is the most comprehensive and
widely used reference. ABYC constantly revises and updates
its “projects,” as it calls each topic section. The manual is
easy to read and quite detailed. Adherence with these
standards will put the recreational boater in compliance with
federal mandates. Anyone considering installing an engine
or generator should start with a thorough review of these
standards:
• H-2—Ventilation of Boats Using Gasoline
• H-24—Gasoline Fuel Systems
• P-1—Installation of Exhaust Systems
• P-4—Marine Inboard Engines
• E-9—DC Electrical Systems Under 50 Volts
USCG “inspected vessels,” especially those carrying
passengers for hire, are required to meet even more stringent
standards than those discussed above. A very thorough
review of the applicable CFRs is necessary before the Coast
Guard arrives for their inspection.
Recommended Reading
For added information on installing Marine Engines and
Generators, WESTERBEKE recommends the following
books:
• Elements of Yacht Design – Skene
• Marine Engines – Calder
• The Propeller Handbook – Gerr
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INTRODUCTION
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