
Dry
stack-type
exhaust
systems
(shown
to
the right)
l1lJ.lS1:
be at-
tached
to
the generator engine's ex-
haust
manifold by means
of
a flexible
connector pipe. This system lIlll.&be
properly supported and insulated
to
prevent water from entering into the
engine's
cylinders. Provisions
l1lJ.lS1:
be
made
for
discharging
the
engine's cooling sea water.
Exhaust
System
Failures
o-
M'"
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COV~III
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s.
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1:
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leON
rR .. p
..
:ITCH
r::XHAUST
LINE
OOWH
To
Dl:SCHRRCE
1/01
::tHeH
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rOOT
SEA
WAT":
..
:tNTIlK":
TI1RoUGH_
DRY
STACK
EXHAUST
When the engine's sea water
is
fed into an exhaust system so that the full stream
of
this water strikes a sur-
face, erosion takes
place. This erosion may cause premature failures. The proper design of either a water
jacketed
or
water injected
''Wet''
exhaust system
to
prevent this problem requires that the sea water inlet
be
positioned so that the entering stream
of
sea
water does
not
directly strike a surface. In addition, the velocity
of
the entering sea water stream should be as low as possible, which can be achieved
by
having inlet fittings
as big in diameter as
possible.
The best protection against carbon monoxide pOisoning
is
a daily inspection of the complete exhaust sys-
tem. Check for
leaks around manifolds, gaskets, and welds. Make sure exhaust lines are
not
heating sur-
rounding areas
excessively. If excessive heat
is
present, correct the situation immediately. If you notice a
change in the sound
or
appearance
of
the exhaust system, shut down the unit immediately and have the sys-
tem inspected and repaired at once by a
qualified mechanic.
Make sure there are no unnecessary objects suspended from any portion of the exhaust
lines. Exhaust risers
installed off the exhaust
manifold
should
not
exceed 8 Ibs in total weight when rigidly constructed. Exces-
sive weight
could cause deflection or distortion of the manifold resulting
in
damage and/or internal leaks.
In-
spect insulated portions
of
the exhaust system to ensure there is
no
deterioration of the insulation.
CAUTION
Prolonged
cranking intervals withoutthe engine starting can result in filling the engine-mounted
exhaust system with sea water
coolant. This may happen because the sea water pump
is
pumping sea water through the sea water cooling system during cranking. This sea water can
enter the engine's
cylinders by way of the exhaust manifold once the exhaust system fills.
Prevent this from happening by closing the
sea
water supply through-hull shut-off, drain the
exhaust
muffler, and correct the cause for the excessive engine cranking needed to obtain a
start. Engine damage
resulting from this type
of
sea water entry
is
not
a warrantable issue;
the owner/operator
should keep this in mind.
11
Westerbeke Generators
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