
ALTERNATORS
TESTING/TROUBLESHOOTING
PRELIMINARY
INSPECTION
Before
staJ.1ing
the actual alternator and voltage regulator,
testing the following checks are recommended.
1.
Make
certain your alternator is securely mounted.
2. Check the drive belt for proper tension. Replace the belt
if
it is worn or glazed.
3. Check that all terminals, connectors and plugs are clean
and tight. loose
or
corroded connections cause high
resistance and this could cause overcharging,
undercharging or damage to the charging system. Badly
corroded battery cables could prevent the battery from
reaching a fully charged condition.
4. Check the condition
of
the battery and charge
if
necessary. A low or discharged battery may cause false
or
misleading readings on the in-vessel tests.
NOTE:
An
isolator with a diode, a solenoid,
or
a battery
selector switch is usually mounted in the circuit to isolate
the batteries so the starting battery
is
not discharged
along with the house batteries.
If
the isolator is charging
the starting battery but not the house battery, the
alternator is
Ok
and
the problem is in the battery
charging circuit.
TESTING
THE
ALTERNATOR
A
CAUTION:
Before
starting
the
engine
make
certain
that
everyone
is
clear
of
moving
parts!
Keep
away
from
sheaves
and
belts
during
test
procedures.
1.
Start
the
engine.
2. After the engine has run for a few minutes, measure the
starting battery voltage at the battery terminals using a
multimeter set on
DC
volts.
a.
If
the voltage is increasing toward 14 volts, the
alternator is working; omit Steps 3 through 8 and go
directly to "Checking the Service Battery".
b.
If
the voltage remains around 12 volts, a problem
exists with eitl1er ilie alternator or the charging circuit;
continue
witl1
Steps 3 through
8.
MEASURING
BATTERY
VOLTAGE
ENGINE
RUNNING
3. Thrn
off
the
engine. Inspect all wiring and connections.
Ensure that the battery terminals and the engine ground
connections are tight and clean.
4.
If
a battery selector switch is in the charging circuit,
ensure that it is on the correct setting.
5.
Thrn
on
the
ignition switch,
but
do
not
start
the
engine.
6. Check the battery voltage.
If
the battery
is
in good
condition, the reading should be 12 to
13
volts.
Testing
The
Output
Circuit
MEASURING
BATTERY
VOLTAGE
(IGNITION
ON
ENGINE
OFF)
1. Connect the positive probe to the output terminal B and
connect the negative probe to the ground terminal
Eon
the alternator.
2. Wiggle the engine wiring harness while observing the
voltmeter.
The
meter should indicate the approximate
battery voltage, and should not vary.
If
no reading is
obtained, or
if
the reading varies, check the alternator
output circuit for loose
or
dirty connections or
damaged wiring.
3.
Start
the
engine.
4. Repeat the same measurement, the negative probe to E,
the positive probe to B with the engine running. The
voltage reading should
be
between 13.5 and 14.5 volts.
If
your
alternator is over
or
under-charging, have it
repaired at a reliable service shop.
5.
If
the previous test reads only battery voltage at
terminal B use the meter to measure the DC excitation
terminal.
If
12 volts is not present at exciter terminal
R,
inspect the wiring for breaks
and
poor
connections.
Jump 12 volts from a
12
volt source (such as the
battery) and operate the alternator.
If
voltage output is
13-14 volts, then the alternator is
OK.
Engines
& Generators
31
Comentarios a estos manuales