
COOLING
SYSTEM
DESCRIPTION
Westerbeke
marine
diesel
engines
are
designed
and
equipped
for
fresh
water
cooling.
Heat
produced
in
the
engine
by
com-
bustion
and
friction
is
transferred
to
fresh
water
coolant
which
circulates
throughout
the
engine.
This circulating
fresh
water
coolant
cools
the
engine
block;
its
internal
moving
parts,
and
the
engine
oil.
The
heat
is
transferred
externally
from
the
fresh
water
coolant
to
raw
water
by
means
of
a
heat
exchanger.
similar
in
function
to
an
automotive
radiator.
Raw
water
flows
through
the
tubes
of
the
heat
exchanger
while
fresh
water
coolant
flows
around
the
tubes;
engine
heat
trans-
ferred
to
the
fresh
water
coolant
is
conducted through
the
tube
walls
to
the
raw
water
which
is
then
pumped
into
the
exhaust
system
where
finally
it
is
discharged
overboard.
In
other
words,
the
engine
is
cooled
by
fresh
water
coolant,
this
coolant
is
cooled
by
raw
water,
and
the
raw
water
carries
the
transferred
heat
overboard
through
the
exhaust
system.
The
fresh
water
coolant
and
raw
water
circuits
are
independent
of
each
other.
Using
only
fresh
water
coolant within
the
engine
allows
the
cooling
water
passages
to
stay
clean
and
free
from
harmful
deposits.
RAW
WATER
INTAKE
STRAINER
A
major
part
of
the
raw
water
cooling
system is a
proper
boatyardlbuilder
installed
intake
strainer.
NOTE:
Always
install
the
strainer
at
or
below
the
waterline
so
the
strainer
will
always
be
self-priming.
A
clean
raw
water
intake strainer
is
a vital component of
the
engine's
cooling
system.
Include
a
visual
inspection
of
this
strainer
when
making
your
periodic
engine
check.
The
water
in
the
glass
should
be
clear.
Perform
the
following
maintenance
after
every
100
hours
of
operation:
1. Close the raw water seacock.
2.
Remove
and
clean
the strainer
filter.
3.
Clean
the
glass.
4.
Replace
the
washer
if
necessary.
5.
Reassemble
and
install
the
strainer.
6.
Open the seacock.
7.
Run
the
engine
and
check
for
leaks.
NOTE:
Also
follow
the
above
procedure
after
having
run
hard
aground.
If
the
engine
temperature
gauge
ever
shows a higher
than
normal
reading,
the
cause
may
be
that silt, leaves
or
grass
may
have
been
caught
up
in
the
strainer,
slowing
the
flow
of
raw
water
through
the
cooling
system.
FI~TER
TYPICAL
RAW
WATER
INTAKE
STRAINER
(Owner
Installed)
INCOMING
RAW
WATER
SEACOCK-~""
-....;::-,::.==-;;;><
.
/
DRAINING
THE
RAW
WATER
SYSTEM
INSPECTANO
.
CLEAN
EVERY
laa
HOURS
When
freezing
temperatures
are
expected,
it
is
best
to
protect the
raw
water
cooling
circuit
and
engine
e)(haust
from
damage.
This
procedure
is
best accomplished
by
disconnecting
the
water
intake
hose
from
the
vessels
Ibm-hull
fitting.
Close the
intake valve before disconnecting the hose. Insert
the
hose
end
into a
large
container of
fresh
water.
Before starting
the
engine,
remove
the
engine thermostat
(replace the
gasket
and
cover).
This
will
ensure a
full
flow
of water
Ibm
the
engine.
Re-install the thermostat once
Hnshing is complete.
Run
the unit for \0
minutes
or
longer
to adequately
flush
the
cooling
system.
~
..
---.
-.
-
Provide
an
external
fresh
water
supply
for the bucket
to
maintain the
water
level in the bucket while
the
unit
is
being
operated
during
the
fiushing
process.
- .
The
fresh water
will
fiush
out the
engines
water
passages
and
. exhaust
lines.
If
the
engine
is
being
stored
and
there
is
a
probability of
freezing,
flush
the
engine
with
fresh
water
and
then
prior
to
shutting
the unit
down
substitute the
fresh
water
supply
with
a concentrated
antifreeze
mixture
and
run
this
through the
engine
to
provide
freeze
and
corrosion
protection
for both
the
engine
and
exhaust
system.
When
recommissioning,
make
certain
the
valves
and
seacocks
are
open
so
the engine
will
quickly receive
fresh.
water.
if
the
engine
is
stowed
where
it
is
warm,
the
fresh
water
can
stay
in
the
engine.
Engines & Generators
13
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